Kama mwanzilishi wa uwekezaji na mtengenezaji asili nchini Uchina, RMC Casting Foundry inaweza kumwaga aloi za nikeli kulingana na michoro na mahitaji yako kwa ukamilifu.Huduma za usindikaji wa CNC.
Theuwekezaji akitoapia huitwa utumaji kwa usahihi kwa sababu ina uso bora zaidi na usahihi wa juu kuliko mchakato mwingine wowote wa utumaji. Hasa kwa ajili ya mchakato wa akitoa sol silika, castings kumaliza inaweza kufikia CT3 ~ CT5 katika subira kijiometri akitoa na CT4 ~ CT6 katika dimensional akitoa uvumilivu. Kwa casings zinazozalishwa na uwekezaji, kutakuwa na chini au hata hakuna haja ya kufanya mchakato wa machining. Kwa kiasi fulani, uwekaji uwekezaji unaweza kuchukua nafasi ya mchakato mbaya wa usindikaji.
Nyenzo za Mchakato wa Kutuma Uwekezaji katika RMC Foundry | |||||
Kategoria | Daraja la China | Daraja la Uingereza | Daraja la Marekani | Daraja la Japan | Daraja la Ujerumani |
Chuma cha Carbon | ZG15, ZG20, ZG25, ZG35, ZG45, ZG55, Q235, Q345, Q420 | A1, A3, A5, CLA1A, CLA1C, AM1 | 1008, 1015, 1018, 1020, 1025, 1030, 1035, 1040, 1045, 1050, 1060, 1070, WC6, WCC, WCB, WCA, LCB | SC360, SC450, SC480, SCW410, SCW450, SCW550, SCW620, SCC5, S15C, S20C, S25C, S45C, S50C | 1.0570, 1.0558, 1.1191, 1.0619, 1.0446, GS38, GS45, GS52, GS60, 1.0601, C20, C25, C30, C45 |
Chuma cha Aloi ya Chini | 20Mn, 45Mn, ZG20Cr, 40Cr, 20Mn5, 16CrMo4, 42CrMo, 40CrV, 20CrNiMo, GCr15, 9Mn2V | CLA2, CLA3, CLA4, CLA8, CLA5A, CLA5B, CLA9, CLA11, CLA12B, CLA12C, CLA13, CLA1B, EN1A, EN8, EN9, EN14, EN19, EN24, EN32B, NCM3CM NCM200A | 1117, 4130, 4140, 4340, 6150, 5140, WC6, LCB, Gr.13Q, 8620, 8625, 8630, 8640, H13 | SCM415, SCM435, SCM440, SCM445, SKS3 | GS20Mn5, GS15CrNi6, GS16MnCr5, GS25CrMo4V, GS42CrMo4, S50CrV4, 34CrNiMo6, 50CrMo4, G-X35CrMo17, 1.1131, 1.0037, 1.0122, 1.2162, 1.2542, 1.6511, 1.6523, 1.6580, 3, 2, 1.1. 1.7225, 1.7227, 1.7228, 1.7231, 1.7321, 1.8519, ST37, ST52 |
Chuma cha pua cha Ferritic | 1Cr17, 022Cr12, 10Cr17, | ANC1B | 430, 431, 446, CA-15, CA6N, CA6NM | SCS1, SCS1X, SCS3, CS3X, SCS4, SCS5, SCS6 | 1.4000, 1.4005, 1.4008, 1.4016, GX22CrNi17, GX4CrNi13-4 |
Chuma cha pua cha Martensitic | 1Cr13, 2Cr13, 3Cr13, 4Cr13, | ANC1C, ANC2 | 410, 420, 430, 440B, 440C | SCS2, SCS2A | 1.4021, 1.4027, 1.4028, 1.4057, 1.4059, 1.4104, 1.4112, 1.4116, 1.4120, 1.4122, 1.4125 |
Austenitic chuma cha pua | 06Cr19Ni10, 022Cr19Ni10, 06Cr25Ni20, 022Cr17Ni12Mo2, 03Cr18Ni16Mo5 | ANC3A, ANC3B, ANC3ALC, ANC3AFC, ANC3BFC, ANC4B, ANC4BFC, ANC20, 316C12, 316S16, 316C16, 347C17 | 302, 303, 304, 304L, 316, 316L, 329, CF3, CF3M, CF8, CF8M, CN7M, CN3MN | SCS11, SCS13, SCS14, SCS14A, SCS16, SCS16A, SCS18, SCS21, SCS35 | 1.3960, 1.4301, 1.4305, 1.4306, 1.4308, 1.4313, 1.4321, 1.4401, 1.4403, 1.4404, 1.4405, 1.44404, 1.4404, 9 1.4435, 1.4436, 1.4539, 1.4550, 1.4552, 1.4581, 1.4582, 1.4584, |
Mvua Inaimarisha Chuma cha pua | 05Cr15Ni5Cu4Nb, 05Cr17Ni4Cu4Nb | ANC20, ANC21, ANC22 | 630, 634, 17-4PH, 15-5PH, CB7Cu-1 | SCS24, SCS32 | 1.4542 |
High Mn Steel | ZGMn13-1, ZGMn13-3, ZGMn13-5 | BW10 | B2, B3, B4 | SCMnH1, SCMnH11, SCMnH21 | 1.3802, 1.3966, 1.3301, 1.3302 |
Chuma cha pua cha Duplex | 022Cr22Ni5Mo3N, 022Cr25Ni6Mo2N | A 890 1C, A 890 1A, A 890 3A, A 890 4A, A 890 5A, A 995 1B, A 995 4A, A 995 5A, 2205, 2507 | SCS10, SCS11 | 1.4460, 1.4462, 1.4468, 1.4469, 1.4517, 1.4770 | |
Chombo cha Chuma | Cr12 | A5, H12, S5 | SKD11, SKH9, SKH51 | 1.2344, 1.3343, 1.4528, GXCrMo17, X210Cr13, GX162CrMoV12 | |
Chuma Kinachostahimili Joto | 20Cr25Ni20, 16Cr23Ni13, 45Cr14Ni14W2Mo | ANC5A | 309, 310, CK20, CH20, HK30 | SCH1, SCH2, SCH11, SCH13, SCH15, SCH21, SCH22, SCH24, SCH41, | 1.4826, 1.4828, 1.4855, 1.4865 |
Aloi ya Msingi ya Nickel | ANC19 | HASTELLY-C, HASTELLY-X, SUPPER22H, CW-2M, CW-6M, CW-12MW, CX-2MW, HX(66Ni-17Cr), MRE-2, NA-22H, NW-22, M30C, M-35 -1, Sehemu ya 625 | SCH43, SCH44, SCH45, | 2.4815, 2.4879, 2.4680 | |
Alumini Aloi | ZL101, ZL102, ZL104 | ASTM A356, ASTM A413, ASTM A360 | AC3A, AC4A, AC4C | G-AlSi7Mg, G-Al12 | |
Aloi ya Shaba | H96, H85, H65, HPb63-3, HPb59-1, QSn6.5-0.1, QSn7-0.2 | CZ125, CZ102, CZ107, CZ124, CZ122 | C21000, C23000, C27000, C34500, C37710, C86500, C87600, C87400, C87800, C52100, C51100 | C2100, C2300, C2700, C3560, C3771, C5212, C5111 | CuZn5, CuZn15, CuZn35, CuZn36Pb3, CuZn40Pb2, CuSn10P1, CuSn5ZnPb, CuSn5Zn5Pb5 |
Aloi ya Msingi ya Cobalt | UMC50, 670, Daraja la 31 | 2.4778 |
Takriban chuma na aloi nyingi zenye feri na zisizo na feri zinaweza kutupwa kwa mchakato wa uwekezaji. Lakini, kwenye kiwanda chetu cha kutengenezea nta kilichopotea, tunatupa hasa aloi za msingi za nikeli, aloi za msingi za kobalti, chuma cha kaboni, chuma cha aloi, chuma cha pua, chuma cha pua cha juu, chuma cha kijivu, chuma cha kutupwa, aloi za alumini na shaba. Zaidi ya hayo, matumizi fulani yanahitaji matumizi ya aloi nyingine maalum zinazotumiwa hasa katika mazingira magumu. Aloi hizi, kama vile Titanium na Vanadium, hutimiza mahitaji ya ziada ambayo huenda yasipatikane kwa aloi za kawaida za Alumini. Kwa mfano, aloi za Titanium mara nyingi hutumiwa kutengeneza blade za turbine na vanes kwa injini za anga. Aloi za msingi za cobalt na nikeli (pamoja na anuwai ya vitu vya sekondari vilivyoongezwa ili kufikia nguvu-nguvu maalum, nguvu ya kutu na sifa zinazostahimili joto), ni aina za ziada za metali za kutupwa.
Data ya Kiufundi ya Uwekezaji katika RMC Foundry | |
R & D | Programu: Solidworks, CAD, Procast, Pro-e |
Muda wa Kuongoza kwa Maendeleo na Sampuli: siku 25 hadi 35 | |
Metali Iliyoyeyushwa | Chuma cha pua cha Ferritic, Chuma cha pua cha Martensitic, chuma cha pua cha Austenitic, Unyevu Ugumu wa Chuma cha pua, Chuma cha pua cha Duplex |
Chuma cha Kaboni, Chuma cha Aloi, Chuma cha Chombo, Chuma Kinachostahimili Joto, | |
Aloi ya msingi wa Nickle, Aloi ya Alumini, Aloi ya msingi wa Shaba, Aloi ya msingi wa Cobalt | |
Kiwango cha Metal | ISO, GB, ASTM, SAE, GOST EN, DIN, JIS, BS |
Nyenzo kwa Jengo la Shell | Silika Sol (Silika Iliyodondoshwa) |
Kioo cha Maji (Sodium Silicate) | |
Mchanganyiko wa Silica Sol na Kioo cha Maji | |
Kigezo cha Kiufundi | Uzito wa kipande: 2 gramu hadi 200 kilo gramu |
Kipimo cha Juu: 1,000 mm kwa Kipenyo au Urefu | |
Unene wa Ukuta mdogo: 1.5mm | |
Ukali wa Kurusha: Ra 3.2-6.4, Ukali wa Machining: Ra 1.6 | |
Uvumilivu wa Kutuma: VDG P690, D1/CT5-7 | |
Uvumilivu wa Uchimbaji: ISO 2768-mk/IT6 | |
Kiini cha Ndani: Kiini cha Kauri, Kiini cha Urea, Kiini cha Nta inayoweza kuyeyuka kwa Maji | |
Matibabu ya joto | Kurekebisha, Kukausha, Kuzima, Kuweka, Suluhisho, Carburization. |
Matibabu ya uso | Kung'arisha, Mchanga / Mlipuko wa Risasi, Uwekaji wa Zinki, Uwekaji wa Nickel, Tiba ya Oxidation, Phosphating, Upakaji wa Poda, Geormet, Anodizing |
Upimaji wa Vipimo | CMM, Vernier Caliper, Ndani ya Caliper. Depth Gage, Height Gage, Go/No go Gage, Ratiba Maalum |
Ukaguzi wa Kemikali | Uchambuzi wa Mchanganyiko wa Kemikali (vitu 20 vya kemikali), Ukaguzi wa Usafi, Ukaguzi wa X-ray wa Radiografia, Kichanganuzi cha Carbon-Sulfur |
Ukaguzi wa Kimwili | Kusawazisha Nguvu, Kukaza Tuma, Sifa za Mitambo (Ugumu, Nguvu ya Mazao, Nguvu ya Kukaza), Kurefusha |
Uwezo wa Uzalishaji | Zaidi ya tani 250 kwa mwezi, zaidi ya tani 3,000 kila mwaka. |
Aloi ya nikeli inarejelea aloi ya juu yenye nikeli kama matriki (kwa ujumla zaidi ya 50%) na shaba, molybdenum, kromiamu na vipengele vingine kama vipengele vya aloi. Mambo kuu ya aloi ya aloi ya msingi wa nickel ni chromium, tungsten, molybdenum, cobalt, alumini, titanium, boroni, zirconium na kadhalika. Miongoni mwao, Cr, Al, nk. hasa hucheza athari ya kupambana na oxidation, na vipengele vingine vina uimarishaji wa ufumbuzi thabiti, uimarishaji wa mvua na uimarishaji wa mpaka wa nafaka. Aloi za nikeli mara nyingi zina muundo wa austenitic. Katika hali ya ufumbuzi imara na matibabu ya kuzeeka, pia kuna awamu za intermetallic na carbonitrides ya chuma kwenye tumbo la austenite na mipaka ya nafaka ya alloy.
Aloi za nickel zina nguvu ya juu na upinzani mzuri wa oksidi, upinzani wa kutu na upinzani wa joto la juu katika anuwai ya 650 hadi 1000 ° C. Aloi ya nikeli ni aloi ya kawaida ya upinzani wa joto la juu. Aloi zenye nikeli zimegawanywa katika aloi zinazostahimili joto zenye nikeli, aloi zinazostahimili kutu kwa msingi wa nikeli, aloi zinazostahimili kuvaa kwa nikeli, aloi za usahihi zenye nikeli na aloi za kumbukumbu za umbo la nikeli kulingana na sifa zao kuu. Aloi zenye msingi wa nikeli, superalloi zenye msingi wa chuma na superalloi zenye msingi wa nikeli kwa pamoja zinajulikana kama aloi za halijoto ya juu. Kwa hivyo, aloi za msingi za nikeli hurejelewa kama aloi za msingi wa nikeli. Nyenzo za mfululizo wa nickel-based superalloy hutumiwa sana katika anga, anga, mafuta ya petroli, kemikali, nishati ya nyuklia, madini, baharini, ulinzi wa mazingira, mashine, umeme na nyanja nyingine. Daraja na mbinu za matibabu ya joto zilizochaguliwa kwa sehemu tofauti za mitambo zitakuwa tofauti.
Aloi za nikeli kwa ujumla hutupwa kupitia mchakato wa uwekaji uwekezaji. Alama za kawaida za aloi za nikeli za kutupwa ni kama ifuatavyo.
1) Aloi ya Ni-Cr-Mo, mfululizo wa Hastelloy C-276, C-22, C-2000, C-4, B-3
2) Aloi ya Ni-Cr: Inconel 600, Inconel 601,Sehemu ya 625, Inconel 718, Inconel X 750, Incoloy 800, Incoloy 800H, Inkoloy 800HT, Incoloy 825;
3) Aloi ya Ni-Cu, Monel 400, Monel K500
Huduma | Maelezo |
Huduma za Matibabu ya uso | Upakaji wa Poda, Uwekaji Anodization, Electrophotesis, Uwekaji wa Chrome, Uchoraji, Ulipuaji wa Mchanga, Uwekaji wa Nickel, Uwekaji wa Zinki, Uwekaji Nyeusi, Ung'arisha, Bluing, Geormet, Zintek, n.k. |
Huduma za Uchimbaji wa Usahihi wa CNC | Lathing, Milling, Turning, Honing, Drilling, Boring, Tapping, Waya Electrode Cutting, Kusaga...nk. |
Ukaguzi na Udhibiti wa Ubora | Spectrum Analyzer, CMM, Hardness Tester, Tensile Strength Tester, Yild Strentgh Testor, Sealing Pressure Tester, Carbon Sulfur Analyzer, Metallurgical Microscopy, Press Force Tester...n.k. |
Utumiaji wa Sehemu Zetu Maalum za Utumaji na Uchimbaji:
- Sehemu za Magari: Diski ya Brake, Fimbo ya Kuunganisha, Axle ya Kuendesha, Shaft ya Kuendesha, Arm ya Kudhibiti, Nyumba ya Gearbox, Jalada la Gearbox, Jalada la Clutch, Makazi ya Clutch, Magurudumu, Makazi ya Kichujio, Nyumba ya Pamoja ya CV, Hook ya Kufungia.
- Sehemu za Lori: Rocker Arms, Transmission Gearbox, Drive Axles, Gear Housing, Gear Cover, Towing Eye, Connect Rod, Engine Block, Engine Cover, Joint Bolt, Power Takeoff, Crankshaft, Camshaft, Oil Pan.
- Sehemu za Hydraulic: Hydraulic Cylinder, Hydraulic Pump, Gerotor Housing, Vane, Bushing, Hydraulic Tank, Hydraulic Cylinder Head, Hydraulic Cylinder Triangle Bracket.
- Mashine za Kilimo na Sehemu za Matrekta: Gear Housing, Gear Cover, Connect Rod, Torque Rod, Engine Block, Engine Cover, Oil Pump Housing, Bracket, Hanger, Hook, Bracket.
- Treni za Reli na Magari ya Mizigo: Makazi ya Kifyonza cha Mshtuko, Jalada la Kufyonza Mshtuko, Rasimu ya Makazi ya Gia, Jalada la Rasimu ya Gia, Kabari na Koni, Magurudumu, Mifumo ya Breki, Mipini, Miongozo.
- Sehemu za Mashine za Ujenzi: Gear, Bearing Seat, Gear Pump, Gearbox Housing, Gearbox Cover, Flange, Bushing, Boom Cylinder, Support Bracket, Hydraulic Tank, Meno ya Ndoo, Ndoo.
- Sehemu za Vifaa vya Usafirishaji: Magurudumu, Caster, Bracket, Silinda ya Hydraulic, Vipuri vya Forklift, Kipochi cha Kufuli,
- Sehemu za Valve na Pampu: Mwili wa Valve (Nyumba), Diski ya Valve ya Butterfly, Makazi ya Valve ya Mpira, Flange, Kiunganishi, Camlock, Impeller ya Fungua, Impeller ya Funga, Nyumba ya Pampu (Mwili), Jalada la Pampu.